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He Made Six Plywood Practice Guitars Before Touching the Real One

Finishing is the one guitar-building step you cannot undo. So Steve Madden practiced on six plywood bodies first, then gave his quilted maple kit five thin coats of Tru-Oil. Here is his method, and how he fixed the binding when it turned yellow.

Unfinished quilted maple T-style guitar kit in its box beside the same guitar finished in amber with Tru-Oil

Finishing is the one step in a guitar build you cannot undo. Dye soaks in. Oil soaks in. Get it wrong and the guitar wears it forever.

Steve Madden knew that. He lives in Boise, Idaho, and has a background in cabinet and furniture making. So before he put one drop of dye on his guitar, he made six guitar bodies out of plywood and practiced on those.

It worked. His quilted maple top now looks a few inches deep. But even with all that care, one thing still went wrong near the end. The white binding around the edge turned bright yellow. Here is how he got it back.

Steve built his guitar from our Custom Shop, starting from the Custom Shop classic single-cutaway kit. He chose a single-cutaway body with a quilted maple top, white binding, and a striped maple neck with black block inlays. Quilted maple was a smart pick for this finish. Its figure looks like rippled water. Dye and oil make those ripples catch the light.

Unfinished single-cutaway guitar kit, quilted maple top, white binding, maple neck with black block inlays, in foam packing
The kit before any work: quilted maple top, white binding and a figured maple neck with black block inlays. Photo: Guitar Kit World custom shop.

Why would anyone make six practice guitars?

Because you only get one try on the real one. Steve did his homework first.

I watched many hours of YouTube videos from a couple of builders before I applied any color. I also made several Maple Ply blanks for color and pattern testing.

He used alcohol-based leather dyes. They mix into any color, and they stay easy to work. He tested each color and each step on maple plywood. Maple ply takes dye much like a maple top, so the blanks showed him what the guitar would do.

Maple plywood test blanks in sunburst and amber dye around a dyed quilted maple guitar body, leather dye bottles in front
The test bench: plywood practice bodies in sunburst and amber. The real quilted body sits in the middle. Courtesy of Steve Madden.

His plan was a sunburst. The practice bodies changed his mind.

I did make several blanks for testing the Angelus dies and patterns. Once I got the first coat on and did the sand back I decided against a burst pattern.

Making the blanks was worth the effort.

A sand back is how a figured top gets its depth. First, a bright color goes on. Here it was yellow. Then you sand lightly. The color comes off the high spots but stays in the soft ones. When the darker color goes on top, you see two layers instead of one.

Once Steve saw how much the quilt did on its own, he skipped the burst. The deep amber below is the result.

Quilted maple guitar top dyed deep amber after the yellow base coat and sand back, clamped in a bench vise
The top after the yellow base coat, the sand back and the amber dye, before any oil. Courtesy of Steve Madden.

How do you put Tru-Oil on a guitar?

Steve chose Tru-Oil, a linseed oil made for gun stocks. He had used it on rifle stocks before, so he knew how it behaves.

First came the prep. He sanded out every scuff and every spot of glue near the binding. He worked down to 320 grit. He sanded the top by hand, so he would not cut through the thin maple. Then he blew off the dust and wiped it all clean. Our guide to sanding a body before finishing covers the same steps.

He left the fretboard bare. He taped over it, the frets and the nut. He also taped the neck pocket and the tuner holes. The rest of the neck got oil, just like the body. Planning your own neck? Here is how to finish a kit neck and fretboard.

Tru-Oil® should be applied in very thin coats using a clean, lint-free cloth. Work out some way to hang the neck and body while they dry before you start.

Guitar body hung from a pine strip and the maple neck hung by its headstock, drying between Tru-Oil coats
Hanging to dry between coats: the body from a pine strip screwed into the neck pocket, the neck from its headstock. Courtesy of Steve Madden.

Between coats, he rubbed every surface lightly with 0000 steel wool. He blew the fibers out with air. Then he wiped everything clean. He waited two to three hours between coats, and often longer. Five coats went on everything.

Take your time with the finishing process. Being in a hurry only causes problems. My 5 coats took me 2 days.

Why so thin? Tru-Oil does not dry the way paint does. It hardens as it reacts with the air, from the top down. A thin coat hardens all the way through. A thick coat hardens on top first. The oil under that skin stays soft. That is where wrinkles and soft spots come from. Thin coats and patience are the whole method.

One safety tip for any linseed oil. Oily rags can heat up as they dry, and they can catch fire on their own. Lay used rags flat to dry, or seal them in a metal can of water. Never leave them in a pile. Our finishing safety guide has more.

Back of a basswood guitar body with a glossy red-brown dye and Tru-Oil finish, clamped in a vise
The back of the basswood body under dye and Tru-Oil, with the gloss already building. Courtesy of Steve Madden.

Why did the white binding turn yellow?

This was the step Steve had never done. Every coat of dye and oil on the top also landed on the white binding around its edge. By the last coat, the binding was bright yellow.

Side of a dyed quilted maple guitar body showing the binding stained yellow by dye and oil before scraping
The problem: after dye and five coats of oil, the white binding around the top is yellow. Courtesy of Steve Madden.

The white binding had 5 coats of Tru-Oil® that had to be scraped off.

Here is the good news. Binding is plastic. It does not soak up dye or oil the way wood does. The color just sits on top as a thin skin. A sharp scraper, held flat and pulled along the binding, lifts that skin off. The clean white plastic is right underneath, and the wood next to it is not touched.

Scraping takes a steady hand and a steady body. Steve solved the steady part like a cabinetmaker.

I attached a strip of 3/4 ‘ pine to the body using the screw holes for installing the neck. This let me clamp and hold the body for scraping. It was pretty nerve racking at first, but I got the hang of it and after about 60 mins the binding was scraped and buffed and the body was ready for wax.

Edge of the same guitar body after scraping: the binding is clean white against the glossy oiled sides
The fix: the body edge after about an hour of scraping, the binding white again against the oiled sides. Courtesy of Steve Madden.

Then came the wax. He used a good furniture paste wax, four coats on everything but the fretboard.

Wipe on an even, thin coat. Let it dry and buff it out. Ezzy Peezy!

Can you wire a kit if you have never wired a guitar?

The finish was Steve's home turf. The wiring was not, and he said so.

I do plan to ask a guitar tech friend for help with the wiring. I am only about 50% confident working from the manual.

Chrome guitar control plate with volume and tone pots and a 3-way switch, half soldered, output jack beside it
The control plate halfway wired: volume, tone and the pickup switch. The output jack waits beside it. Courtesy of Steve Madden.

So he laid every part out and took photos. He worked out which wires were ground and which carried the signal. He found where each pickup joined the switch. Two days later, it was done.

I managed to figure everything out. The guitar is complete and dropped off with my guitar tech today for a professional setup.

His friend Shane, a guitar tech in Boise, did the final setup. Building the same two-pickup layout? Our wiring diagram for two pickups, one volume and one tone matches it. Our kit wiring guide explains each wire.

What did Steve get right?

  • He practiced before the real thing. Dye in maple does not sand out cleanly. So the only safe place to learn a color is on scrap. He used maple, not pine, so the test told the truth.
  • He let the wood change his plan. He planned a sunburst and dropped it after the sand back. A burst would have darkened the edges of the quilt. Without it, the whole figure shows.
  • He was patient with the oil. Thin coats, a light rub between each, and extra drying time. That is why the finish came out even on the top, the back and the neck.
  • He built a handle first. A pine strip on the neck screw holes let him clamp, hang and scrape the body without touching the finish.

The finished guitar

Finished quilted maple single-cutaway guitar front and back, amber top, cream pickguard and red-brown back
Finished, front and back. Amber quilted top, cream pickguard, red-brown back. Courtesy of Steve Madden.

Look at the edge of the top. The white binding runs around it in one clean, unbroken line. That line is what makes the amber look deep. It gives your eye a sharp edge to measure the figure against. It is also the hour Steve spent with a scraper.

Close-up of the finished quilted maple top under Tru-Oil and paste wax, with the cream pickguard and chrome control plate
Up close: the quilt under five coats of Tru-Oil and four of paste wax. Courtesy of Steve Madden.

I am very happy with the project. It is definitely a homemade 1 of 1 guitar that I am very proud of.

His last line in the write-up sums up the whole build.

There are no Do-Overs when staining and finishing. Do your homework, take your time and have fun.

Beautiful work, Steve. Six practice bodies, five coats, an hour on the binding, and a top you want to reach into. See more of his photos in his build thread on our community.

What can you take from this build?

  1. Practice on scrap of the same wood. Maple ply for a maple top. Try every color and every step first, sand back included.
  2. Pick the burst after the first coat. Let the wood show you what it does.
  3. Go thinner than you think. Wipe the oil on, wipe off the extra, and wait two to three hours. Wait longer when it is cool or damp.
  4. Rub lightly between coats with 0000 steel wool. Then clear every fiber before the next coat.
  5. Plan how the parts will hang before the first coat. A pine strip on the neck screw holes works well.
  6. Expect to scrape the binding if you dye or oil over it. Give it about an hour.
  7. Lay oily rags flat to dry, or seal them in a can of water.

Ready to build one of your own?

Steve started with bare wood and ended with a guitar nobody else owns. Yours can start the same way. An unfinished kit leaves the color, the oil and the shine up to you. A quilted maple top gives that finish something to show off.

See the quilted maple guitar kits

Not ready to choose yet? Watch how a kit comes together, step by step, before you pick one.

Over to you: have you finished a guitar with oil? Did you practice on scrap first? Tell us on the community.

Frequently asked questions

Is Tru-Oil a good finish for a guitar body?

Yes, if you want a thin finish you can put on by hand. It is a linseed oil. Thin coats harden into a smooth satin or gloss. You need no spray gear, and it is easy to touch up later. It is thinner than lacquer, so you feel more of the wood.

How many coats of Tru-Oil does a guitar need?

Steve used five coats on the body and neck, over two days. He was happy with the result. More coats add more shine, but keep each one thin. Let each coat harden first. Rub lightly with 0000 steel wool between coats.

How long should Tru-Oil dry between coats?

Start with two to three hours when it is warm and dry. Wait longer when it is cool or damp. A coat is ready when it feels hard, not sticky. Rush it and soft oil gets trapped under a hard skin. That leads to wrinkles.

How do you get stain and oil off guitar binding?

Scrape it. Binding is plastic, so dye and oil sit on top as a thin skin. Hold a sharp scraper flat and pull it along the binding. The skin lifts off and the clean plastic shows. The wood next to it stays as it is.

Should you stain the fretboard on a maple neck?

Usually not. Steve taped over his fretboard, frets and nut, and left the board bare. Then he oiled the rest of the neck. Tape keeps dye out of the fret slots and off the part you play on.

Why make test pieces before staining a guitar?

Dye in maple is hard to undo. The same color also looks different on different woods. So test on scrap of the same wood first. Try each color and each step, sand back included. Steve changed his whole plan after his tests.

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