Simon Designed His Own Guitar, Then 3D Printed a Honeycomb Pickguard
Simon S. cut his own body shape from a blank mahogany kit. Then he 3D printed a honeycomb pickguard to fit it and swapped four parts.
Tak Takenaka drew a guitar no store sells, then cut it from a blank kit. He took out the wood behind the bridge to save weight, and solved the problem that caused.
A blank kit has no outline. You draw the shape. You make the cuts. And wood does not grow back.
Tak Takenaka had a guitar in his head that no store sells. He also had a theory to test. So he bought our Blank Electric Guitar Kit with a mahogany body and neck and cut most of the tail off the body. The guitar got light. Then the missing wood caused a problem that a normal guitar never has.
Tak plays hard rock from the 1970s and 1980s. He wanted a guitar made for that music, and made his way. He put the reason at the top of his review.
āSeriously⦠why do they all look so similar? Has guitar design really changed that much since the 1970s?ā š
A blank kit fits a plan like his for a plain reason. The hard cuts are done. The body comes with the pickup holes, the control hole and the neck pocket cut in the right place. The neck comes with its frets in. So the parts that make a guitar play in tune are set. The outline is yours. Our guide to building a blank kit from start to finish shows the steps.
The solid mahogany body is fantastic to work with. Itās surprisingly easy to cut, carve, sand and shape, so you can turn that plain piece of wood into your own crazy dream guitar.
Tak did not go from the sketch to the saw. He made a scale drawing first. The gray lines show the holes the kit already has. The red line is his new shape, drawn around them.
This step is why the build worked. Every hole stayed where the kit put it. Only the edge moved. Our guide on how to design your own guitar walks through the same idea.
He cut the headstock too. The kit neck comes with a plain paddle and no tuner holes. Tak cut his to a narrow point and drilled six holes in a row. He made it small on purpose, and that choice matters later. Our headstock drilling guide shows how to lay out the holes.
His kit came with an ebony fretboard. The kit ships with rosewood today.
And the jet-black ebony fingerboard is a beautiful bonus.
Here is the theory, in his words.
āThe wood behind the bridge on an electric guitar contributes very little to the tone and is mostly just dead weight.ā
Builders argue about this, and we will not settle it here. But the weight is not up for debate. Wood is heavy. Take it away and the guitar gets lighter.
So he cut a deep notch into the body behind the bridge. He calls it a no-tail build. His locking tremolo is a heavy bridge, and the guitar still came out at 3.3 kg (7.3 lbs) on his scale.
A light body brings a new risk. If the body is light and the headstock is heavy, the neck drops when you let go. Players call it neck dive. This is why Tak cut the headstock small. He also built a rear support that fits in two spots. The low spot tilts the neck up more, which he likes for fast playing. For another fix for neck dive, see Bill Arico's ash bass.
Virtually ZERO neck dive!
A tremolo bridge is a tug of war. The strings pull it one way. Springs in the back of the body pull it the other way. When both pull the same, the bridge floats level.
Now take all the strings off at once. The springs win. On most guitars that is fine, because the bridge tips back a little and stops. On Tak's guitar it did not stop. He found that with no tail, the springs pulled the bridge much too far back.
He did not glue the wood back on. He fitted a tremolo stabilizer with two small cylinders inside the spring cavity. It pushes back against the springs. Now the bridge stays put, even with every string off.
This is one of the fun things about building your own guitarāyou can come up with solutions to problems that wouldn't even exist on a conventional guitar! š
The kit comes with three pickups. Tak used two of his own: a humbucker at the bridge and a single-coil at the neck. Each pickup has its own volume knob. There is no switch. Turn one knob up and the other down, and you can mix the two in any amount you like.
He added two small tricks. A humbucker and a single-coil like different pots, so he soldered a resistor to one pot to suit the single-coil. And he added a treble bleed to each volume. That is a small capacitor and resistor that keep the sound clear when you turn down. Last in line is a kill switch that cuts the sound when you press it. Our guide to wiring a kit guitar covers the basics.
Mahogany has open pores. So Tak sealed the grain first. Then came gray primer, a deep red car paint, and a hard two-part clear coat on top.
One safety note. Two-part clear coat is not safe to breathe. Read the label, wear the mask it calls for, and spray outside or in a booth. If you are not set up for it, a body shop can spray the clear for you. Our finishing safety tips cover the rest, and how to paint a solid body guitar covers the steps.
Lots of builders change the color. Some change the shape. Tak changed the rules. He asked what a guitar needs and cut off what he thought it did not.
Each odd part of this guitar has a job. The notch saves weight. The small headstock keeps the neck up. The rear support sets the angle. The two knobs blend the pickups. None of it is there just for looks, and yet it looks like nothing else.
And when his own idea made a new problem, he solved that too. That is the part we admire most. A good design is not one with no problems. It is one where the builder stays with it until each one is fixed.
Look at the lines. Each edge is straight, and each one points the same way as the neck. Even the pickguard was cut to follow the body. It reads as one shape, not a body with parts stuck on.
Tak made a video of the whole build. The music is his own playing, on this guitar.
The build from sketch to finished guitar. Video courtesy of Tak Takenaka.
Here is how he summed it up.
Itās about finally building the guitar youāve been imagining in your head for the last 40 years. ššø
Tak used the Blank Electric Guitar Kit with a mahogany body and neck. It is one of our hardest kits, because you cut the body and the headstock yourself. See every blank body in our blank kits. If you would like the shape cut for you, start with our electric guitar kits.
Not sure which kit fits you yet? Start here.
Yes, if you start with a blank kit. The body is a slab with the pickup holes, the control hole and the neck pocket already cut. You draw your outline around them and cut it with a jigsaw or a band saw. Then you smooth the edges with a rasp and sandpaper.
You can cut a lot, as long as you leave solid wood where the load is. Keep wood around the neck pocket, around the bridge, and around the holes for the pickups and controls. Leave room for the output jack and both strap buttons too. Draw it to scale first so you can see what is left.
Builders do not agree on this. On a solid body guitar, the pickups and the strings make most of the sound. What you will notice for sure is the weight and the balance. A lighter body is easier on your shoulder, but the neck may drop if the headstock is heavy.
Neck dive is when the headstock drops toward the floor as soon as you let go of the neck. It happens when the neck end is heavy and the body is light. You can fix it with a smaller headstock, lighter tuners, or a strap button set farther out on the body.
A treble bleed is a small capacitor, often with a resistor, soldered across a volume pot. A guitar can sound dull when you turn the volume down. The treble bleed lets the high notes pass, so the sound stays clear at low volume.
Yes. Car paint is tough and comes in thousands of colors. Seal the wood first, then spray primer, color and clear coat. Two-part clear coat is not safe to breathe, so wear the mask the label calls for, or ask a body shop to spray it.
Our thanks to Tak for sharing the photos and the video. Most people buy the guitar that is on the wall. He drew the one in his head, cut it, and then fixed what the cut caused. It is one of the most creative builds we have seen on a blank kit.
Now a question for you: if you could change one thing about the shape of a guitar, what would you cut off, and what would you keep? Tell us in the builder community.
Simon S. cut his own body shape from a blank mahogany kit. Then he 3D printed a honeycomb pickguard to fit it and swapped four parts.
Vincent S. had a pale quilted maple top and chose not to stain it. He covered it edge to edge in tattoo-style stickers instead. Here is how he layered, masked and coated it, and what to test before you try it.
Dan Muehlemann wanted a bass shaped like his hockey team's logo, but the shape did not fit on the blank. Here is how he added wood, walled the body with playing cards and poured it blue, and what you can copy.