on orders over $45*
on orders over $45*
Before we get started check the list below and ensure you have the necessary tools and consumables required to complete the project.
Next, check that all parts have been included.
Below are the parts you will find included in your packaging to complete an EXP guitar kit.
● EXP body and neck
● Neck plate, neck plate cushion and screws (if bolt-on neck)
● 2 x Strap buttons
● 6 x in-line tuners
● Stud mounted Tune-O-matic style bridge with tailpiece
● Neck and bridge humbuckers
● 2 x volume, 1 x tone controls, 1 x capacitor, 1 x 3 way pickup selector, and input jack
● Truss rod cover, pick guard and electronics cavity cover
● Cable and hex wrench (for adjusting truss rod)
● Tone and volume knobs
● Assorted screws and washers
To complete your guitar kit safely, also ensure you have the following on hand, and a well ventilated work space to work in.
Use protective safety glasses or a genuine face shield, not regular prescription, reading, or sunglasses.
Use disposable gloves if applying stains or oil finishes directly to the guitar.
Use an N95 rated dust mask for sanding and an R95 rated particle mask for finishing. If using water based finishing products an N95 dust mask may suffice for both sanding and finishing, but be sure to check the finishing suppliers recommendations first. Paint fumes are dangerous.
Ensure your work space is well ventilated, especially when finishing to prevent a build up of potentially toxic fumes.
There are four stages to building a great kit guitar, these are:
The finished surface appearance of your guitar e.g. staining, painting, or applying a hand rubbed oil finish.
Fitting the tuners, strap buttons bridge, and pickups.
Adjusting the neck relief, action, intonation and pickup height.
We’ll cover each of these below, starting with preparation and finishing.
Once unboxed, carefully inspect the guitar body and neck under decent
Identify problem areas, as these should be addressed early on before
commencing the project.
This includes large dents that require filling, deep scratches that require
sanding and glue residue on the surface of the guitar that will prevent your finish from being absorbed evenly.
First push the heel gently into the back of the neck pocket, then push the neck
This reduces the risk of chipping the thin edges of the neck pocket before the
neck has been installed.
You can check the location of your bridge post holes with regard to scale length by measuring the distance from the edge of the nut closest to the fretboard and the middle of the 12th fret and then doubling that number.
An EXP guitar kit should have a scale length of 24.75” or 628mm.
If your scale length appears out by a few mm, keep in mind the position of the bridge is angled to compensate for the additional mass of the thicker bass strings and the saddles can be adjusted forward or back via the intonation adjustment screws
The neck, once inserted into the neck pocket, should have very little sideways movement. If it does, mark the center on the neck heel and align this with the center of your neck and bridge pickup cavities.
If this results in a gap on either side of the neck, you may need to shim the neck. Otherwise smaller gaps can be filled prior to finishing using a filler.
Recommended: Fixing Cracks & Loose Neck Joints Caused by Humidity
Run a steel ruler along the fretboard and over the bridge.
The steel ruler should sit just above the saddles on the bridge when the bridge is sitting flat against the body.
If shaping your headstock start out by sketching a few rough concepts before transferring the design to paper at the correct size.
When designing your headstock be sure to leave a margin of at least 15mm from the last tuning hole and edge of the headstock (the equivalent distance between the tuning peg holes).
From there you can either cut the new headstock shape using the template as a guide, or remove the clamps and cut following the outlines you just made.
When cutting out your headstock shape protect the neck of the guitar when cutting, cut well outside the lines to allow room for sanding and keep your saw as vertical as possible to ensure sharp edges.
If unsure keep the design simple. A well executed simple design is better than a poorly executed complex one.
Once complete, sand the edges until as smooth as the rest of the body and neck.
If you have a bolt-on neck guitar you can install the neck once you have completed the finishing stage, but construct a handle from a section of scrap wood. This will allow you to handle the guitar when finishing.
Check the body carefully again for glue stains. In most cases glue stains can be sanded but if you notice stains on a veneer top, keep in mind the veneer is quite thin and you should first try to remove with a small amount of warm water and a clean rag.
Next we’ll move onto prep sanding the body and neck.
Start by sanding the entire guitar using 180 grit sandpaper and follow that up with 240 grit paper. If you are applying a stain directly to the raw wood sand up to 400 grit, but sanding any smoother than this may begin to affect how well the stain is absorbed.
Once you have completed sanding up to 240 grit, wipe a small amount of moisture on the surface of the guitar. Using denatured alcohol is a good option here as it evaporates before it is absorbed into the timber, but water will also suffice.
This will raise the grain of the timber which can then be sanded flat. Generally grain will only raise once.
Grain filling is optional, and mostly depends on the wood your guitar is made from and whether you are aiming for a flat finish.
If your guitar is made from an open grain timber such as Oak or Mahogany, the open pores of the timber will prevent a flat finish unless filled. Basswood for the most part is optional. In most cases it’s advisable to grain fill but if painting a solid color you can get by using a primer which will level and seal the surface.
If you are staining, depending on the product you are using, you can grain fill either before or after. In almost all cases I’ve found grain filling first results in a more even application, providing a better result.
There are a number of different grain fillers available, including solvent, water and oil based options, along with pre-tinted options. Oil based grain fillers penetrate deeper into the wood, but water is easier to work with with regard to drying times and clean up.
Using a tinted grain filler is also a great option if you would like to accentuate the grain pattern of the guitar as the excess will be removed when sanding, but the filler used to fill the pores will remain in place and emphasize the grain pattern of the wood.
You should also mask the neck pocket, and body cavities of your guitar when spraying a finish.
Mask the tuning peg holes on the headstock to keep the holes clean, along with the holes for the bridge and tailpiece and pay special attention to the truss rod. You should also mask the fretboard when spraying the back of the neck.
If your guitar has binding you can either attempt to mask off the binding, which in most cases will mean some finish still permeates the masking tape and will need to be removed, or not masking, and scraping the binding clean with a razor blade before spraying your clear coats.
I’d normally scrape the binding as this is a more effective use of time, rather than attempting to mask. But it’s best to mask the binding if you notice any cracks as the finish you apply will permeate the binding staining it permanently.
It’s beyond the scope of this guide to cover every available way to finish an electric guitar but below are a few rules that apply to almost all finishing options:
If you’re looking for a resource that covers guitar finishing in great detail, check out Guitar Finishing Step-by-Step by Dan Erlewine and Don MacRostie.
Installing hardware usually involves installing the tuners, strap buttons, bridge, and pickups. There are some best practices to follow including drilling pilot holes and aligning your hardware correctly which we’ll cover in more detail below.
You may want to drill less than ⅓ depth on less dense timbers such as Mahogany and Basswood.
Strap buttons not only support your guitar when playing standing up, the
placement of the strap buttons also affects the balance of the guitar.
On an EXP guitar, there are a couple of options for the location of your strap buttons. For the rear strap button, you can center the strap button or position it approx. ⅓ from the top of the lower bout.
The front strap button can either be positioned on the top horn or can be installed on the neck heel. Follow the method described above for all hardware installation including using painters marking tape for marking the location of pilot holes, and drilling to the correct size.
While not strictly hardware, it’s important to center the truss rod cover
on the headstock.
The simplest way to do this is by using masking tape on the headstock, measuring half way across the headstock (the guitar has a nut width of 42mm, so the number should be 21mm) and drawing a line extending out from the nut to the end of the headstock.
If you plan on aligning the tuners to the headstock using a square, I’d recommend doing this as you install each individual tuner as there will be insufficient room to fit a square between the tuners in most cases.
You can also align tuners relative to one another using a steel ruler across your
tuners once in place.
Or install the first and last tuner, and using a steel ruler mark a straight line
between them on masking tape to mark out the location of the pilot holes.
Look for a small hole on the side of the bridge post hole. This will normally be the hole closest to the electronics cavity.
There should be a small hole just large enough to thread the ground wire
through to the electronics cavity. There should also be a corresponding hole on
the inside of the electronics cavity (as shown).
There will be a loose black wire within your packaging.
First, identify the neck and bridge pickup.
You can easily tell them apart by the profile of the pickup surround. The
pickup with the deeper pickup surround is the bridge. Then follow the
If you haven’t soldered before you’re going to need a soldering iron, solder, and a damp sponge to clean the tip of your iron. I’d also recommend practicing before committing solder to your guitar
Most entry level soldering irons will do the job, and your kit will come with more than enough solder.
Be careful when soldering. Solder won’t melt until it reaches 185°C (365°F) and soldering irons get very hot, up to 392°-896° F in some cases.
When soldering there are a couple of things to keep in mind.
Soldering is really about transferring heat. The lug or component you are connecting to should be preheated so the solder is drawn to it rather than staying on the already hot iron.
Most of the electronics for kit guitars come pre-soldered, with the exception of the wiring that needs to pass through the cavities within the body of the guitar.
In the case of the EXP this means none of our connections are pre-soldered, mostly due to the location of the pickup selector.
The wiring diagram below shows one way the guitar can be wired (keep in mind there are many ways to wire an electric guitar).
We’ll cover each of the steps below.
Install the pickup selector wires and pickup selector
The four wires will now be connected to the pickup selector.
Next connect the wire you will use for your output wire to the two lugs joined in the center of the switch. Lastly, connect the ground wire to the last remaining lug.
Test your connections by lightly pulling on the wires and install the pickguard. Mark out your pilot holes and install the screws as we have done previously for installing hardware.
Install both pickups as we have done previously and secure into place. Thread all wires, including pickup selector and neck and bridge pickup wires through the hole at the side of the bridge pickup cavity and place the guitar on its face. You can tape the different wires together to help keep track of them.
Connect the ground lugs (the lugs on the left if facing away) to the back of the casing. This can be done by either bending back the ground lug and soldering into place, or using a short wire.
Next we’ll connect the outputs of our volume pots to the pickup selector.
Do this by soldering the two wires used for the pickups (the two outside lugs on the pickup selector switch) to the output (middle lug) of the respective volume pot. So, connect the neck pickup selector wire to the neck volume pot for example.
Next, taking the ground wire we installed to the bridge previously solder the ground wire to the back of either of the volume pots.
Next, connect the loose green and black wires to the input and ground lug of the input jack. The ground lug on the input jack is connected to the inner sleeve of the jack. Once connected you can install the input jack as it won’t be required again.
Join the two green wires (one of them should already be connected to the input jack) and solder them in combination to the ground lug (the left lug if facing away from you) of the tone pot.
To do this, connect the shielded wires to the lug on the right hand side of the pot if facing away from you and the unshielded ground wires to the back of the volume pot for each pickup.
Next, connect the remaining ungrounded components together on a circuit by connecting the two volume and the tone pots together by black wire from the casing of all three pots.
From here our wiring is complete.
It is now time to test the pickups by securing the pots in place, installing the electronics cavity cover and plugging the input jack into an amp and testing the pickups and selector switch and volume by tapping on the pole pieces of the pickups in each position.
The last stage of our project is setting up the guitar. This is an important step that makes all the difference with regard to playability and tone. Our final setup will consist of four key areas:
I’ll provide a basic overview of each below. Also, keep in mind the guitar should be tuned to concert pitch and checked regularly during the process to ensure the correct amount of tension is on the neck as adjustments are made.
You may also want to revisit aspects of your setup once you have had time to play the guitar and have identified problems e.g. fret buzz or intonation issues.
The ideal guitar neck is one that has a small amount of inward bow or relief to provide clearance for the strings when vibrating. A neck that is too straight will very likely run into problems with fret buzz.
You can measure the straightness of the neck using a steel ruler. Another option is to hold down the first and last fret and then tap the 12th fret lightly of the low E string. If the string is already sitting hard against the fret more relief will be required. If sitting well above the fret, the amount of relief may need to be reduced.
To adjust the amount of relief, adjust the truss rod using the hey key included in your packaging.
Turn counter clockwise to loosen the truss rod which will introduce more
relief. Turn clockwise to flatten the neck further.
Remember to only make incremental changes of a quarter turn each time and make sure the guitar is tuned to concert pitch so the correct amount of tension from the strings is placed on the neck. Be sure to continue to check your tuning through the entire setup process.
Action refers to the height of the strings from the fretboard of the guitar. This is
usually measured from the top of the 12th fret to the underside of the low E
A good starting point is 2.4mm on the low E side and 1.6mm on the high E side,
taking into account the different string gauges. Make sure the guitar is in tune
before checking and making adjustments.
Action is adjusted at the bridge. Loosen the bridge posts to raise the action, tighten the bridge posts to lower the action.
Intonation, in essence means, is the guitar in tune with itself. You can check this by tuning to standard tuning and then checking the strings at the 12th fret (an octave up from the open string). If the pitch is sharp you will need to lengthen the string length. If flat you will need to shorten it.
Your scale length is not a precise measurement as there is some compensation required for the additional mass of the heavier bass strings. This is also why most bridges on electric guitar are angled away from the body of the guitar toward the bass strings.
To lengthen the string, turn the intonation adjustment screws at the
front of the bridge counter clockwise.
To shorten turn them clockwise. Make sure the guitar is in tune before
checking and adjusting.
Lastly, we’ll check and adjust the pickup height.
Much like string action, the height of your pickups is mostly based on personal
preference and will depend on what you are hearing.
But, if unsure, a good starting point is 2.4mm from the top of the magnetic
pole piece to the underside of the string.
However, this should be measured when pressing down the last fret of the guitar.
To adjust the height of the pickups, adjust the mounting screws on the
outside of the pickup surround.
And that marks the end of our project.
Once you have completed the steps outlined above. You should have a complete guitar ready to play. Keep in mind, as you become more accustomed to the guitar you may want to revisit some aspects, especially the final setup of the guitar.
You should also test the guitar, by going through each pickup position and testing the volume and tone pot. Also test for interference by taking your hands off the guitar and listening for hum. If you hear any signs of electrical interference you may need to open the electronics cavity and check your ground circuit.
Lastly I’d recommend playing each fret up and down each string and listening for fret buzz or any sign of dead notes. If you notice a problem, chances are it can be resolved by either adjusting your action or adjusting your neck relief.
Thanks for following along!